If the customer needs a ”simple” cable based on standard components, CUC provides a solution within a few weeks – without costs for development and tools.
However, if a more advanced solution is needed – e.g. a solution that implies design and development of special connector types – our experienced engineers can assist from the idea phase to ensure the most optimal and cost-effective solution.
In the development process we focus particularly on:
- Design and applicability for the end-user
- Application environment
- Standards and approvals (FDA, REACH, ROHS, DIN, UL, WEEE, IEC)
- Special requirements to quality and traceability
- Production process
Cable Solution - Cases
Specialfremstillet kabel til radiokommunikation
This cable is built up around ”hard” plastic parts; a pin insert for mounting replaceable pins, and a ”backbone” to absorb mechanical forces between connector and device.
Finally, the plug is remoulded with a flexible and ultra-tough plastic to give the plug a shock-resistant surface and a flexible cable relief.
Plastic Materials and Colours
CUC uses small manual plastic injection machines for insert/outsert moulding of the plug parts.
This means that we are able to choose freely from thousands of different types of plastics – and thereby benefit from the many properties of plastic.
Optimization of the Customer’s Original Product
Originally, this cable was made up by components – the cable to the right.
Based on a desire for improved durability, CUC developed and manufactured a fully remoulded connector with an integrated cable relief – the cable to the left.
Result: The customer obtained an even more durable product – and achieved a saving.
This cable is developed to stand up to 50,000 bends with a load of 0.5 kg. This makes heavy demands on the raw cable which in this case is kevlar”R”-enhanced, but also on the design.
This plug is developed specifically to ensure safe connection at the end-user’s.
Packaging “Interface Cables”
We solve any special task/system delivery including quality certification, traceability and special packaging as well as other tasks as may be agreed.